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  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor
  • 3000L stainless steel jacketed batch reactor

3000L stainless steel jacketed batch reactor

No.00389
This is the industrial jacketed batch reactor with electric heating bars injected on the bottom side. It is a unique design which is suitable for clients without power limitation concern.
No. Parameters Kettle Jacket
1 Full volume(L) 3400
2 Work volume(L) 3000
3 Design pressure(MPa) 3 ATM
4 Work pressure(MPa) 2 ATM
5 Design temperature(℃) 250 250
6 Work temperature(℃) 200 200
7 Material S31603+Q345R Q345R
Description

poster of the 3000L jacketed batch reactor

Title of product introductionTitle of product structure
 Picture of 3000L jacketed batch reactor structure

Title of product Features
  • Cylinder 
Material:
clad plate ( S316L + Q345R )
size: 
Dia.1400mm * H 1700mm
The high diameter ratio is very commen in batch reactors.
Wall's thickness  S316L  3mm, Q345R 16mm.
The S316L is for corrosion resistance purpose, the 3mm thickness could ensure the 10 years design life in this application.
Batch production:
The reactants are charged into the kettle while the ports at one time, after a long time of stirring under the required pressure and temperature. 
Surface:
The external material of the cylinder is carbon steel, so it is painted for rust resistance.
  • Jacket
Material: 
carbon steel Q345R.
Because the thermal oil inside the jacket isn't corrosive to the carbon steel. So, the Q345R is applied for the cost saving.
Housing's thickness: 
10 mm.
Heating ports
The bottom of the jacket has packs of joints for the electric heaters. The total power of the heater are sufficient to heat the thermal oil to 250°C.
The thermal oil is charged into the jacket via inlet port of the jacket, and there is a outlet port of the jacket for oil discharge too. 
Because these ports, a port for expander is also welded on the jacket wall. 
A thermalwell is inclined injected into the jacket. The thermalmeter will be put into the thermal well and measure the temperature of the oil inside the jacket.
Surface
The jacket surface is spray painted with bule color. We also have other color available and it is optional as per customers request.
Lugs
10mm thickness of the jacket wall is strong enough to support the reactor. So, the lugs are welded directly onto the jacket.

  • Inner cooling coils
Material:
S316L.
The coils will be input the refrigerant with low temperature after the cooling is required. It usually works after the heating has been finished. 
Together with the heating jacket, they could offer accurate temperature adjustment for the reaction. 

Title of Product Configurations

1, Frequency converter, Control cabinet.
2, Agitator:
Magnetic seal, Motor, Reducer.(Non-explosion proof) 
3, Electric heater.
4, Remote transmission thermal sensor PT100, Pressure gauge, Pressure sensor, Safety valve, Spray ball, Blind plate, Flanges.
5. Material: 
The inner cylinder head material is stainless steel S31603+ Q345R composite plate. 
The materials inside the kettle are stainless steel S31603. 
The jacket material is Q345R.
6, Inner coils' heat exchange area of about 8 sqm.
7, Bracket, carbon steel , coating.
8, No insulation.

Title of product specification

Design pressure (MPa) Working pressure (MPa) Design Temperature (℃) Operating temperature (℃) Material in contact with materials
Kettle 3 2 250 200 S31603+Q345R
Jacket ATM ATM 250 200 Q345R
Inner coil 0.4 0.3 250 200 S31603 
full volume (L) Effective volume (L) stirring speed heating method Mixing mode
Kettle 3400 3000 100~200    rpm oil bath electric heating Three-pitch blade propeller + three-pitch blade propeller + three-pitch blade propeller

industry reactor general parameters range form

Piture of optional accessoriesTitle of WHGCM Manufacturing capaciptyTesting and producing machines in WHGCMcases and customers photoWHGCM packing and shipping photo
Our most frequently asked questions

1.Are you trading company or manufacturer?

We are professional various reactors customization manufacturer, with ASME CE EAC DOSH ISO Certificates.

2.Pre-Sale Stage

Provide Design Drawing by free and Suitable Equipment Model according to customer's request, for accurate design and quote, please kindly advise below:
1). Working Volume
2). Max Working Temperature
3. Max Working Pressure
4. Reactor inner Contacting material:SS304, SS316L or others?
5.Reactants and property,Whether it is flammable and explosive?
6. With mixer/agitator or not
7.Others more details

3.Production Stage

Whole time report for manufacture status;
Inspection video for quality checking;
Full set Engineering Documents, include User Manual, General Drawing,  All Related Test Report, Approval Certificate.

4.After Sale Stage

Life long service for all equipment;
Free spare parts in warranty period;
Discount price for all spare parts after warranty period;
Technical consulting is always for free.

5.Training & Installation

Arrange our engineer to assist customer in equipment assembly and installation on site or online;
Training workers to use machine properly.

 

 

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No.200-1, Shanhai Road, Chucun Town, WeiHai City, ShanDong Province, China

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whreactor@vip.163.com
huanyu@wh-huanyu.com

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Tel: +86-631-5766828
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