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FEATURED

1L high pressure and temperature stainless steel laboratory reactor

00435

50L Explosion-proof Electric lifting reactor

00434

2000L cladding plate reactor in chemical industry

00433

200L high pressure stainless steel composite plate magnetic sealed pilot reactor

00432

6000L stainless steel composite plate industry reactor

00431

10000L jacketed reactor with agitator

00430

20000L hydrogenation pressure reactor

00429

45m³ batch reactors in industry

00427

50000L reactor in chemical industry

00428

40000L industrial chemical reactors

00426

2000L industrial pilot plant

No.00373

This is a industrial pilot plant for the distillation application. The cantraption has a 2000L reactor as its essential device, and the condensers and tanks are the fitting equipments for it.

No.	Parameters	Kettle	Jacket
1	Full volume（L）	2000
2	Work volume（L）	/
3	Design pressure（MPa）	-0.1	0.5
4	Work pressure（MPa）	-0.099~-0.1	0.3
5	Design temperature（℃）	200	200
6	Work temperature（℃）	100~170	100~170
7	Material	S31603	S31603

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Description

1, 2000L vacuum distillation reactor
2, Vertical Condenser
3, Horizontal Condenser
4, 1000L water tank
5, 100L acid tank
6, 1000L MDSO collect tank
7, 100L acid tank

Overview of the plant:

The whole industrial pilot plant is made from steel. The rack is made from spray painted carbon steel, while the other equipment are made from stainless steel 316L.
The contraption is built on the 3-floor steel rack.
The 2000L reactor and receiving tanks are mounted on the 2nd floor. The charging tanks, buffering tank and vertical condenser are installed on the 3rd floor. The rest devices are put between the 2nd and 3rd floor.
The rack has a steel stairs from the 1st floor to 3rd floor.
The display of the devices are well organized by our designed, to make the whole contraption compact and space saving.

The specific feature of each parts:
Reactor：

Vacuum.
Temperature: 100 to 200°C.
Corrosion resistance.
Ex proof.
Jacketed heating.
Inner cooling coils applied.
Available for two distillation ports.

Vertical condenser and its fitting:

Heat exchanging area: 10 sqm.
Water cooling.
Acid resistant.
Sight window is assembled on the receiving tank. So, the progress of the distillation could be monitored.

Horizontal conderser and its fittings:

Heat exchanging area： 30 sqm.
Water cooling.
Organic chemical receving.
The sight window is assembled on the receving pipe, so the status of distillation could be monitered.

PID Controller.
The controller is mainly for the reactor.
Because of the well data collecting at the pilot stage, the contraption's size are well designed to ensure a fluent running of the medium flow in the whole industrial pilot plant.

industry reactor general parameters range form

Detailed description of the parts.

1 2000L vacuum distillation reactor

Item	kettle	coil	Jacket
nominal volume (L)	2000
Design pressure	-0.1 MPa	0.5 MPa	0.5 MPa
Working pressure	-0.099~-0.1 MPa	0.3 MPa	0.3 MPa
Design Temperature	200 ℃	200 ℃	200 ℃
Operating temperature	100~170 ℃	100~170 ℃	100~170 ℃
Material in contact with materials	S31603	S31603	Q345R
Stirring type	paddle + anchor frame
stirring speed	0-100
Heating method	jacketed circulating
Motor power	11 KW
sealed type	Magnetic force