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  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation
  • 10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation

10L high pressure lab reactor made from Hastelloy magnetic sealing for hydrogenation

No.00402
This is 10L hastelloy lab reactor with high stirring speed. It is equiped with intelligent controller, which allows automatic running of the reactor. This is stainless steel lab reactor for Ethyl acetates, the medium for reaction are Ethyl acetates, nitrogen oxides, and water.
No. Parameters Kettle
1 Full volume(L) 12.9
2 Work volume(L) 10
3 Design pressure(MPa) 2.5
4 Work pressure(MPa) 2
5 Design temperature(℃) 200
6 Work temperature(℃) 150
7 Material C-276
Description


poster of the 10L high pressure hydrogenation reactor for labs
Title of product structure
Picture of 10L high pressure hydrogenation reactor for labs structure

Title of Product Configurations
1, One set of explosion-proof PID intelligent controller (frequency conversion speed regulation, motor current display, temperature display, heating temperature control) temperature control accuracy of ± 1 ℃.
2, A magnetic coupler (gas phase contact material C-276) with explosion-proof motor (dIICT4) and electric heater.
3, Equipped with kettle cover ports required valves, Hastelloy diaphragm pressure gauge, paste tetrafluoro burst valve, explosion-proof temperature sensor, feeding port with screw cap, discharge port with under the valve, with wrench, washer, standard accessories.
4, Material: 
The materials of the head, cylinder and kettle are Hastelloy C-276.
5, Manual lifting device.
6, Gasket is Hastelloy wound gasket.
Title of product Features
Agitator and ports picture Special parts for hydrogenation
Explosion proof components
The following parts and machinery are apply with ex-proof feature.
Motor, Houseing of PID intelligent controller, magnetic coupler, electric heater, PT100 thermalmeter, high sealing effect flanges and valves.
Magnetic sealing coupler
Core technology: Static sealing, magnetic transmission
High pressure and high tempearture
ᆞ The cylinder wall's thickness is well selected to with stand pressure upto 2.5Mpa.
ᆞ The main flange is reinforced to offer high sealing and sufficient strength.
ᆞ The ports and gauges for this feature are applied accordingly.
Component for gas-liquid phases medium
ᆞ A plug-in to bottom pipe with gas distributor is appled, so that the hydrogen gas could get into the liquid medium in the form of small and uniform bubbles.
ᆞ The stirring speed could be high because the density of gas-liquid phases is small. And a bigger magnetic with more space for coolant is applied. And it is result a using of the manual steeve for this contraption, because the weight of parts over reactor head becomes very big.
Customized ports
ᆞ Material feeding ports
ᆞ Gas distributor port
ᆞ Vent port
ᆞ Inner temp measuring ports 
ᆞ Pressure gauge/rupture disc port
ᆞ Inner coil cooling inlet/outlet
ᆞ Discharge port with downward expanded valve
ᆞ Jacket drain port  and temperature measuring port
Note: all nozzle ports & fitting type can be customized
Ports and nozzles
electric heater Temperature adjusting components
Because the hydrogentation process is started from endothermic and ended at exothermic processes, the components for both heating and cooling are needed.
Electric heating jacket
ᆞ There are a lot of types of optional heating and cooling method within our company's design.  The jacket heating method is the most commen type used, as it supports temeprature raising from 0 to 400°C , that could cover most of the heating requirement.
ᆞ In this application, we use electric heater with proper power to heat the thermal oil inside the jacket. By this kind of indirection heating, the medium could receive uniform heating ratio, so the hydrogenation is steady enough and controllable.
Intelligent PID controller
ᆞ The frequency conversion is applied to regulate the stirring speed.
ᆞ The temperature accurate of this controller is upto +/-1°C, which is a very suitable for the hydrogenation reaction.
ᆞ The pressure value is monitor by the controller via a 4-20ma transmiter on the pressure gauge. Together with the electric valves on the inlet/outlet ports,  the remotecontrol of the pressure can be realized.
PId controller

Title of product specification

Full Volume (L) Effective volume (L) Design pressure (MPa)  Working pressure (MPa) Design Temperature (℃) Operating temperature (℃)
12.9 10 2.5 2 200 150
Material stirring mode stirring speed heating method  Heating power (W) Motor power (W)
C-276 paddle 300~750 oil bath electric heating 750(dIICT4)
sealed manner medium corrosion allowance joint efficiency
magnetic force hydrofluoric acid 1 1

lab reactor general parameters range form
Piture of optional accessories
Title of WHGCM Manufacturing capacipty
Testing and producing machines in WHGCMcases and customers photoWHGCM packing and shipping photo

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